I will give some pointers about eliminating expensive errors whilst running prototype product and PCB manufacturing and how to minimize time to market for new electronic products.

Making of samples is the first step of a new product launch and is normally done after simulation of product performance by utilizing the simulation capabilities of PCB and industrial design software. The simulation results frequently permit you to find errors and help you improve your design. This will save time and money by reducing the number of prototype iterations required before mass production.

Choosing a modular design in which every module includes particular essential functions will simplify the optimization of your sample by permitting you to replace individual modules which do not meet your performance as opposed to rebuilding the complete design. Spinning individual modules will be quicker and more cost effective than spinning a whole design.

Based on the design difficulty, you could consider manually assembling PCB components to save cost. Then again, for medium to large complexity this method tends to be very time consuming, particularly if you wish to build several samples. Subcontracting the sample assembly offers higher quality. It can also save a lot of time.

When running small-quantity production runs, the production setup expense is going to usually dominate the total sample build cost. When looking for a subcontractor, it is best to choose a supplier which specializes in sample builds to minimize the cost. Prototype PCB suppliers typically combine the circuit boards of a number of customers which effectively shares the setup expense amongst a number of customers. The downside is that you will generally only be able to select amongst a number of standard PCB material thicknesses and sizes.

Seek to choose a manufacturer that not only has small setup expenses but also can do full-quantity assembly runs. Specialized prototype assemblers may not be prepared to take on larger volume manufacturing. This has the advantage of simplifying the migration between prototype and finished product. This way your design is already translated into the exact machine files which means little or no setup expense for your finished assembly.

A few PCB manufacturers also can help you throughout the design by offering in-house PCB design. If you are not very experienced in the design, you might want to think about picking such a supplier. Such a manufacturer can also a great deal more easily and much more rapidly resolve design-related problems.

A difficulty with small-quantity manufacturing runs is purchasing of PCB components. Many components vendors will charge ship fees and have minimum order quantity constraints for specific parts. Moreover, dealing with a small quantity of parts is a problem in case of surface mount assembly since components will be mounted from SMT feeders. Several manufacturers will store standard SMT parts that you can order from the supplier. This will save you the time of having to order these components individually. Also, you don’t have to be concerned about using up leftover components.

It is smart to select a supplier that also can do the assembly and inspecting of the finished products. This will save a lot of time during the assembly. In addition, defective-product circuit boards can be repaired in house. Decent communications with your vendor is crucial because it will help eliminate expensive delays and mistakes throughout all steps of the PCB assembly and finished product manufacturing.

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